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Note the absorbent gauze in the well at the bottom of the loco body. |
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Insert the two gear axles into the upturned bogie. |
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Note that the wheels have one side with an insulated hub. The one on
the right shows this, the one on the left is the other way up and has
no insulation. |
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Drop the wheel into the bogie with the insulated hub on the side with
the pickups. Here, I am using a screwdriver to keep the pickup out of
the way as I drop the wheel into place. |
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And here is the bogie with both brass cogs and both wheels installed.
Replace the plate and the single screw that retains it. The bogie can
be turned the right way now. Give it a push around the track, make
sure everything is smooth, and do a final check. Insulated wheels go
on the right of the loco. (Remember that the rear bogie faces the
other way, so the coupling will be at the other end. Don't get
confused by this. All of the insulated wheels will be on the right of
the loco. |
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This is the front bogie, viewed from the rear. The copper pickup
needs to be bent slightly upwards. It looks a little out of shape in
this shot. |
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Drop the body ove the bogie....... |
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....make sure that the hole for the gear pin sits properly..... |
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......drop the gear into the slot at the top |
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.... and insert the pin from the side. You will probably have to
gently agitate the plastic cog in order to get the hole aligned with
the pin as it is pushed in gently from the side. |
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Note how the small circuit board mates up with the motor. Note there
are two contacts on this side - the obvious one makes contact with
the side of the loco body - providing a negative connection for the chassis.
This is essential for the negative (left side) pickup via the axle,
and for the lights. |
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Note the contact which needs to be sitting on the metal strips near
the spring holding the brushes. It hasn't made it here (but it was
difficult to manoevre with the camera in the other hand !) |
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There we go, thats better. Note you do not need these two parts to be
in contact yet, but we do need to check that the copper strips will
touch where they are supposed to. We also need to understand what is
happening when we drop the motor into place. |
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The inside of the body has been sprayed black. It looks like it
wasn't meant to be, but there needs to be an electrical contact made
on one side..... |
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....best clean it up with a little wet and dry emery paper. |
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Drop the small circuit board into position. Note the contact on the
inner wall of the left hand side (the loco is facing to the right in
this shot). Note the other two contact strips, curved ready for the
motor to sit on top. |
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Drop the worm gears into position. In the following photos note the
bushes, the spacer and how they sit in the chassis. Note also that
the worm gear is turned so that the plastic coupling has its open end
pointing upwards. |
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Worm gears in place, small circuit board in place with wires running
up the inside of the right hand side of the body. In this shot, the
top circuit board is 'folded over' out of the way while we put the
motor in. |
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Refit the worm gear cover plate by locating the tabs into place on
the lefthand side of the loco, and dropping the other side down. Fit
the cheesehead screws. |
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Slip the bracket over the other end of the motor spindle, align the
oval ends so that they are vertical, and gently drop the motor into
place. Keep an eye on the wires, which run up the side of the motor,
so that they don't get trapped. You may need to agitate the motor in
order to allow the couplings to marry up. Dont force it. If it wont
drop down, lift it up, realign the motor couplings and position the
two wires at the side, and try again. Find the 4 screws and fasten
the brackets into place. |